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Selective laser sintering (SLS) is an industrial 3D printing process that produces accurate prototypes and functional production parts in as fast as 1 day. Multiple nylon-based materials and a thermoplastic polyurethane (TPU) are available, which create highly durable final parts that require heat resistance, chemical resistance, flexibility, or dimensional stability. With SLS 3D printing, no support structures are required making it easy to nest multiple parts into a single build and an economical solution for when higher volumes of 3D-printed parts are required.

Common uses for selective laser sintering are:

  • jigs and fixtures
  • housings
  • snap fits and living hinges

Vapor Smoothing is Here!

Vapor smoothing is now available for select 3D-printed nylon parts. The process eliminates rough surfaces and leaves a glossy, aesthetic finish on parts.

SLA Design Guidelines and Capabilities

Our basic guidelines for stereolithography include important design considerations to help improve part manufacturability, enhance cosmetic appearance, and reduce overall production time.



Selective Laser Sintering (SLS) Materials

PA 11 Black (PA 850)
+
PA12 Black
+
PA 12 White (PA 650)
+
PA12 Mineral-Filled (PA620-MF)
+
PA12 40% Glass-Filled (PA614-GS)
+
Polypropylene Natural
+
TPU 70-A
+

Compare Material Properties

MaterialColorTensile StrengthTensile ModulusElongation
PA 11 Black
(PA 850)
Black7.54 ksi261 ksi30%
PA12 BlackBlack6.7 ksi276 ksi13%
PA 12 White
(PA 650)
White7.25 ksi290 ksi11%
PA 12 Mineral-Filled (Duraform HST) Light Gray5.51 ksi450 ksi3%
PA 12 40% Glass-Filled
(PA 614-GS)
White7.25 ksi522 ksi5%
Polypropylene NaturalNatural2.61 ksi123 ksi15%
TPU 70-AWhite580 psi 210%

*Properties listed are based on thermal cure

These figures are approximate and dependent on a number of factors, including but not limited to, machine and process parameters. The information provided is therefore not binding and not deemed to be certified. When performance is critical, also consider independent lab testing of additive materials or final parts.




Surface Finish for SLS Parts

Surface finish on SLS parts is typically rougher than other 3D printing technologies—it can range from 100-250 RMS. We also bead blasts the majority of customers’ parts to remove loose powder and create a smooth matte finish. Vapor smoothing is a post-processing option available for PA11 Black parts, which will result in surface finish roughness between 64 – 100 μin RA.  

white nylon sls part with text


Material:
PA12 40% Glass-Filled (PA614-GS)

Resolution: Normal (0.004 in. layer thickness)
Finish: Standard

black nylon sls part with text


Material:
PA11 Black (PA850)

Resolution: Normal (0.004 in. layer thickness)
Finish: Standard

Our SLS 3D Printers

Our SLS equipment includes sPro140 machines, which have the world’s largest sintering build volume, and feature fully digital high-speed scanning systems, unparalleled process consistency, and closed systems for powder blending and delivery for reliable part quality. We also use sPro60 machines, which allow for multiple materials and high throughput.

sls 3d printers in manufacturing facility